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  • The EV revolution has offered entrepreneurs the

  • chance to make history and, at times, piles of money.

  • Elon Musk's wealth skyrocketing thanks to a

  • surge in Tesla shares.

  • So I present to you the Cybertruck.

  • But in this race to seize the moment, many contenders

  • are sputtering.

  • Several high profile companies have failed, gone

  • bankrupt or fought struggle after struggle.

  • Even established players in other industries with

  • automotive dreams have thrown in the towel.

  • In recent years, more than 30 companies have filed for

  • or are at risk of bankruptcy.

  • The total addressable EV market is huge.

  • Tesla, which controlled more than 50% of it in the

  • US in 2023, sold more than 650,000 vehicles in the

  • country and raked in more than $82 billion in vehicle

  • sales and leasing revenue worldwide.

  • And EVs made up just 8% of US new car sales that year.

  • They're expected to be 46% by 2030.

  • That's nearly 8 million vehicles.

  • But the business is not for the faint of heart.

  • It takes billions and billions.

  • Hopefuls have routinely underestimated those capital

  • costs. A company has to put together a complex supply

  • chain, build factories, design the vehicles, comply

  • with regulations and get them to customers through a

  • distribution and service network.

  • So why is it so difficult to start an EV company and

  • why are so many failing?

  • To be sure, despite talks of sales slowdowns,

  • forecasts are still charting a boom in EV

  • adoption around the world, from 2.4% of new cars sold

  • in 2019 to 61% by 2035.

  • Startups, by definition, love vast addressable

  • markets. This is venture capital pitch.

  • You know, slide number one.

  • And by the way, it's not only light duty vehicles, it

  • is also busses, trucks, motorcycles.

  • And in the, you know, even more distant future

  • aircraft.

  • Ev investment commitments have doubled in value in

  • just two years, reaching $616 billion through 2027.

  • Enthusiasm like this is what allowed for the

  • creation and success of Tesla, basically the first

  • major EV automaker outside of Asia.

  • The growth of the market is partly supported by

  • favorable government policies. Countries eager to

  • decarbonize offer a range of incentives, subsidies,

  • and other perks to help defray the cost of getting

  • started. Since 2021, Tesla has pulled in more than $5

  • billion in zero emission vehicle credits.

  • Those are credits other automakers have to buy from

  • Tesla or other EV, or plug in makers every time they

  • want to sell a fuel burning vehicle.

  • In some states.

  • You know, China's had this fastest growth in electric

  • vehicles of of anywhere.

  • And that's also supported with a lot of of of

  • government policies.

  • So, you know, some of the places where there's a

  • proliferation of new companies, it's been pushed,

  • you could say with help from the government, some of

  • it is the entrepreneurs wanting to grab the

  • opportunity of this change in the dominant design to

  • electric.

  • But this time of tremendous growth and opportunity has

  • also coincided with several high profile failures.

  • Apple, one of the largest companies in the world by

  • market value, folded its car project, known within

  • the company as Titan.

  • Dyson, the privately held British firm best known for

  • bagless vacuum cleaners, ditched its electric car

  • plans after it decided it couldn't make money off

  • them.

  • I mean, those are two businesses coming from super

  • high profitability, super high return on capital.

  • I kind of agree with them.

  • If you're going to come into automotive, you better

  • come with some serious innovation.

  • Indifference.

  • Bringing a car to market requires a mix of

  • engineering and design talent and ability to

  • execute, actually securing manufacturing space and

  • suppliers, confronting stringent and complex

  • regulations, and actually bringing something new to

  • the table.

  • Even if you start with an advantage, you have the

  • clean sheet of paper opportunities that startups

  • have. You have to learn all these really hard things

  • that the big automakers do.

  • You know, you have to learn to to design, and you have

  • to learn to build a supply chain.

  • You have to learn to manufacture. You have to

  • learn to sell and just and deal with repair and

  • maintenance and after sales service and all that.

  • But above all, it takes capital.

  • Just look at the capital returns, not the stock

  • prices. The the actual returns on capital, they're

  • not very attractive.

  • This is a highly capital, intense competitive

  • industry.

  • Returns on invested capital for established automakers

  • like Ford and GM are in the mid single to low double

  • digits for 11 of its 15 years as a public company.

  • Tesla's returns on invested capital were negative.

  • Plain and simple.

  • Companies just run out of money.

  • Fisker experienced an old fashioned cash crunch.

  • Some of that was inherent in the capital intensity of

  • becoming an an automaker, but some of it was also due

  • to mistakes that that the company made.

  • Running out of capital is the biggest problem an

  • automaker has. That might seem obvious.

  • It is, of course, the problem every business

  • faces, but the capital costs of starting an

  • automaker are massive.

  • Yes, you're two ish billion to get to your first

  • vehicle.

  • Not everybody has $2 billion to play with.

  • And frankly, even if 2 billion is available, that's

  • not a guarantee of success.

  • That's really just the beginning.

  • You need to be like a shark where you're always moving

  • or you die if you stand still.

  • So there needs to be an ability to to raise the next

  • 2 billion and the next 2 billion after that.

  • Take Rivian and Lucid.

  • Both of them have eviscerated $10 billion.

  • So interesting to see these other small startups who

  • raise 1 billion or 2 billion.

  • And they think that's enough.

  • It's not even close.

  • This was a problem faced by a lot of the startups that

  • went public using special purpose acquisition

  • companies, or SPACs.

  • A Spac is a public shell company that merges with a

  • private business, in this case an EV firm.

  • And through that merger, the private company becomes

  • a public one.

  • There is no venture capital firm on the planet that will

  • write billion dollar checks to to an EV startup.

  • So to raise that kind of money, the only realistic

  • scenario is to become a public company.

  • For EV startups, a SPACE came with a few advantages

  • over the traditional IPO.

  • For example, you could go public using projected

  • revenue rather than actual revenue.

  • The SPAC promise, at least, was that these companies

  • could turn to markets for the funding they'd need to

  • grow.

  • It hasn't really been the story.

  • It's not like retail investors dumped a bunch of

  • money into Tesla. This is like Daimler and others that

  • put money in when it was needed, and then debt and

  • other things. You know, the companies that are

  • pre-revenue, you know, typically shouldn't be

  • public companies.

  • It's very hard for a company that's pre-revenue

  • to stay ahead of the bow wave and, and have people

  • interested in, in investing and putting billions of

  • dollars more into a startup.

  • So what are all those billions of dollars going to

  • to start budget?

  • About 500 million to 1 billion to build a plant and

  • tool it, then about 200 million and half a billion

  • on top of that in supplier tooling, and another 250 to

  • 500,000,000in product development costs.

  • There are certain fixed costs associated with

  • building and running a factory and tooling it.

  • Once you have built and tooled a factory, you have

  • to produce a certain number of vehicles in order to

  • absorb those fixed costs.

  • The person selling the parts will say, well, look, I've

  • got this big fixed cost.

  • I spent $50 million to be able to make you 200,000

  • vehicles. You're only asking for 20,000 vehicles.

  • I need my money and then say, well, sorry, we don't

  • have any, like. Okay, well, sorry, you don't get parts.

  • Then you need about 100 to $200 million a year just to

  • keep everything running while you were waiting to

  • launch vehicles. Once you launch, you have to put more

  • growth capital into the business to fund the second

  • vehicle and possibly the second plant to build that

  • vehicle. Companies choose different approaches.

  • Vertical integration is basically doing everything

  • yourself, or at least as much as possible.

  • Another way to do things is to outsource some or most of

  • the work. Some start with what is called a donor

  • vehicle, basically a repurposed vehicle or a set

  • of components from an existing manufacturer, like

  • a chassis or powertrain.

  • Lordstown started with a donor body on its endurance

  • pickup truck. Elms started with a Chinese van.

  • This can save you the trouble of having to build

  • something from scratch, but it can come with downsides,

  • like the degree to which you can change the vehicle

  • and customize it is somewhat limited.

  • There is also the asset light approach favored by

  • companies like Fisker use outsiders like suppliers or

  • contract manufacturers to make the vehicles you

  • design. It might look like a company is saving a lot of

  • money by paying an experienced outside firm to

  • make the car in a factory already built, but costs add

  • up. Alixpartners Mark Wakefield says bringing a

  • vehicle model from design to rolling reality can take

  • anywhere from 2 to 4 times the number of hours

  • expected.

  • You never design it once, and it's right.

  • Electric vehicles escape the burden of emissions

  • regulations, but there is still a host of other rules

  • they have to comply with, perhaps most notably the

  • Federal Motor Vehicle Safety Standards, or Fmvss

  • for short.

  • The barriers to entry on things like Fmvss are

  • aggressive, are tough, and they're tough because these

  • are things that can kill people and kill people

  • immediately.

  • But a car also has to be refined enough to

  • comfortably drive.

  • And there's all these complex interdependencies

  • around vibration and around, you know, things

  • that matter to drivers.

  • Macduffie is referring to a concept called noise,

  • vibration, and harshness.

  • A carmaker has to ensure all of the components in a

  • car are fitted together perfectly.

  • If not, you get intolerable levels of all three.

  • Every automaker that's ever succeeded is doing

  • constantly doing a lot of this fine tuning.

  • Tesla probably does a little less of it, and some

  • people will complain about that.

  • You know, the fit and finish isn't as good.

  • The gaps aren't so clean, things look a little shoddy,

  • and so far people haven't cared because they they love

  • the power. They love the big screen, they love the

  • software.

  • Like there has to be a reason to buy this vehicle.

  • And a lot of the startups were trying to be first

  • mover, so there wasn't a tremendous amount of

  • innovation that a consumer actually feels more

  • stylistically different.

  • Some of them had challenges because the delays they had

  • in getting to market.

  • By that time, there was other vehicles actually in

  • the market too, that were very similar, and now they

  • weren't the they weren't the first mover and the only

  • game in town.

  • This is a huge source of tension.

  • Perhaps the fundamental problem any EV startup or

  • any auto startup will face.

  • Got this dichotomy of you need to change stuff and be

  • different, but there's a lot of tried and true that's

  • in existing vehicle designs and approaches and

  • validation methods that you take risk when you don't do

  • those things. I mean, the less innovative you are, the

  • lower that bill can be, but then the less innovative you

  • are and different you are, the less reason there is for

  • someone to actually care about your product and value

  • you at anything.

  • There is no exact recipe for success.

  • Us data shows EV demand is stagnating.

  • Tesla missed even the most bearish delivery targets for

  • the first quarter of 2024.

  • Shares have fallen nearly 35% since the beginning of

  • the year. Then again, rival Rivian's first quarter

  • deliveries were better than expected.

  • In some ways, today looks a lot like the early days of

  • the auto industry. At that time, there were hundreds of

  • small companies, mostly clustered around Detroit,

  • the center of the business.

  • But in a very short time, a decade or so, the vast

  • majority of those were gone and only a few survived.

  • Those are more or less the same big three that exist

  • today GM, Ford and the remnants of the Chrysler

  • Corporation, which has merged with the Fiat and

  • Peugeot Empires to form Stellantis.

  • Some of that consolidation occurred as automakers made

  • advances in achieving economies of scale for the

  • manufacturing of final vehicles, but there was also

  • a lot of vertical integration bringing

  • suppliers inside.

  • General Motors is known for consolidating several brands

  • such as Chevrolet, Cadillac, Buick and the now

  • defunct Oldsmobile and Pontiac, but it also brought

  • a lot of outside suppliers in-house.

  • Gm's legendary CEO, Alfred Sloan, even came into the

  • company through a supplier acquisition and then rose

  • through the ranks. But in the latter half of the 20th

  • century, automakers began spinning out their supplier

  • businesses in an effort to become leaner and focus on

  • simply making the final product.

  • Today, that trend appears to be reversing.

  • Tesla and BYD are two of the most vertically integrated

  • firms in the world. They are deciding that it's much

  • better. You get much more control, you get much more

  • the right pieces to fit into a total vehicle.

  • If you do it yourself.

  • You generally have more flexibility if you're doing

  • it yourself. But it it does cost a horrendous amount of

  • money up front.

  • They might be repeating a pattern that the industry

  • saw before, and both their market share and their

  • ability to survive thus far suggests their chances of

  • being around in another decade, when many of their

  • would be rivals have bitten the dust.

  • Even if there's flurry of and a deferment of a lot of

  • new firms right now, history would tell us it

  • won't last.

The EV revolution has offered entrepreneurs the

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