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  • This is John Kohler with growingyourgreens.com with another exciting episode for you today,

  • we're here in Chicago and I noticed on the field trip we're at West 46 Street and Bishop.

  • The plant. The plant is actually a place that grows food underground actually in the basement

  • at present time, this is actually an old site of a meat packing plant so I think it's Peer

  • meat packing, they used to basically pack meat,

  • smoked meat all kinds of stuff. I never thought in my growing experience and

  • my growing teaching and teaching people how to

  • grow foods that I'd be coming to a meat packing plant especially an industrial meat packing

  • plant at that. Anyways this building was built in the 1920s

  • and then in about 2006 it was believed they were shut down through the USDA because

  • it's a pretty old building. So because it was shut down it was available

  • for sale then it was purchase and there was a lot of resources in that building that can

  • be reused, it was a USDA certified facility for

  • many years, including stainless steel and all kinds of different material on the inside

  • as well it's also very well insulated. The guy that bought the building has real

  • great goals for the building, he wants to basically

  • turn this and make this a net-zero energy. So basically he wants to produce all the energy

  • on-site with a special generator and a bio-gas digester.

  • That's going to be really impressive once it all gets finished but right now they're

  • going through their deconstruction and reconstruction of the building in to different areas.

  • So there's going to be many different areas of the building, this is on a 3 acre site.

  • The yard behind me you can see is going to be all raise bed and hoop house gardens and

  • row crops in the future, they're going to add

  • a green house on to part of the building. They're going to then rent out commercial

  • kitchens to people and they're going to have other areas, breweries they're going to add

  • and another area that's going to be for other companies growing hydroponically, growing

  • in-doors. So I think this is a great vision, what I'm

  • here today to do is to go on the tour that they give.

  • They give the tour on certain days of the week, costs $10, you come see the place, the

  • old meat packing plant. You get to see some of the work that they're

  • doing but also get to see some aquaponics that

  • are growing down in the basement. That's what I'm primarily interested in today

  • aside from the goals that they're going to do

  • that is amazing. They've got some stuff that they're growing

  • and they're going to be growing hopefully a lot more really soon.

  • Anyways, let's head in to the building and go on that tour.

  • When you arrive for the tour whilst you're waiting for the tour to start, you'll be in

  • this little area. In this area they have a whole bunch of the

  • different plans and mock ups of how things are going to go in the different areas of

  • the plant. This is actually the yard area which they

  • hope to turn into basically vegetable buildings. With hoop houses to grow in the winter time.

  • So the tour is about to start now, I'm not allowed to film on the tour but I'll come

  • back at you and share with you the growth areas and some of the things about the tour

  • that I learn here for fun. On the tour here you'll see many different

  • areas of the plant or this old meat packing place.

  • It can definitely be a little bit spooky in some of these areas.

  • You'll hear about all the different plans and different things they're going to do with

  • this old meat processing plant. Next let's head towards the light.

  • [laughs] Let's head downstairs to see where they're

  • actually growing some food on site. Let's head downstairs to find out what's happening

  • down here now once again this is an old meat packing plant, there's many areas

  • that are currently being refurbished, from its intended use.

  • This billboard is actually quite cold, I'd probably use the word dank that I don't often

  • use. Here's the door that leads to the aquaponic

  • system. Aquaponics what that basically is it's a combination

  • of agriculture and hydroponics. It's a system that actually works very nice,

  • you can see it over there. They've got the main growth area there then

  • they've got the fish up in here and the tank to settle out the wastes.

  • I will look at that in a second but before that I want to show you guys over here

  • I think they're using 2 different kinds of fish here, one of which is tilapia, this is

  • just the fish down here showing what they look like, they like to hang out in the cover

  • of the PVC. I guess when the tilapias are breeding they

  • put the small baby fish in to a smaller aquarium here.

  • Because if the tilapias are babies and they're not big enough they don't work properly

  • in the system, they'll go down the drain or something weird.

  • So there's some small ones in there and natural algae there in that fish tank.

  • How this system works is based on fish, the fish produce waste and the waste is then filtered

  • in this section and filtered waste goes over to feed the plants and then the clean water

  • after the plants take out the nutrients go back

  • over in to the fish, big fish tanks. These are actually probably about 300 gallons,

  • approximately totes. You could find these totes on craigslist depending

  • on where you live for about $100. They're just using these totes, they're already

  • basically ready to go. All they need to do is cut off the tops of

  • them and you can see here they've just cut out the top

  • and put some PVC pipe and tubing in, hooked up to this network of piping to pump water

  • through it. You can see all the fish down in there and

  • there's a certain number of fish you're supposed to put per gallon of the tank,

  • I'm not exactly sure how much that is. Looks like they're starting to feed the fish

  • some of the greens they grew but the fish are attracted to the fish food.

  • That's the one component that occurs really, fish food to feed the fish hopefully they

  • hope to grow their own fish food and use some grains

  • from the brewery that will be on site. This one has a smaller fish and over in this

  • one some more fish as well. You can see they have just banks and banks

  • on an elevated platform with banks and banks of tanks.

  • So once again this one was the side with the fish and we can twist over to this side,

  • this side is where they are actually filtering the water, so the water probably goes up

  • into this top thing, then gravity feeds them in to this next layer where there is some

  • kind of filtration media which we can't really

  • see too well then it goes into here where the water

  • is then filtered out, so all the solids remain in these tanks.

  • The water goes into these pipes, these are the solid water pipes for fish tanks 1 & 2.

  • You can see all the piping around here, they have little ramps over the piping and the

  • piping then goes into this big large growing area

  • and basically in this growing are there's just some

  • simple rafts, this is some foam here that you can lift up and you can see all the roots

  • there, because the roots are absorbing the nutrients

  • from the water then they're growing all this and all this is arrivla, this is literally

  • like pretty large, maybe 12 feet by about 36-40 feet long.

  • All this arrivla growing here in the basement, need fluorescent tube lights.

  • Now to me as an outdoor gardener, these plants look a little bit in anemic.

  • They could be a little bit more darker green and they are curly.

  • They're developing and working on this system, they strive to improve this system

  • to get the healthiest plants possible and also make this system a system that is going

  • to work and be sustainable in the long run.

  • Because they are in the warehouse and in the basement they have some fans going to keep

  • the air circulating, air circulation is very important

  • to keep the pests and things like mold from latching on and growing.

  • You can see this growing area is just built out of 2 by 4 and 4 by 4 posts and some plastics

  • and plywood underneath. This is just basically a box with an open

  • top and then they put some plastic in there and staple, they've nailed it down to make

  • it water proof, with all the piping and what not.

  • This is the water that is coming from the fish tanks.

  • You can see in this one they're using some LED lights, that may look pretty interesting

  • on the camera there, over in that area it looks

  • like they've got some sinus or kale, some kind of

  • other brassicas, things like arruvunal are growing really well.

  • The LED lighting looks like it's doing a lot better than the fluorescent lighting, especially

  • by the size of that dinosaur kale, it's probably pushing 2 feet tall right there.

  • This is their seed storing area to produce this much arruvala they have to have lots

  • of plants started, they're doing it right here

  • under the LED lights now the LED lights are more efficient way of lighting.

  • It's actually the GlowPanel lights, you can see here they're just seeding all this in

  • I think a hydroton and coconut core mixture.

  • These guys get started in here and then soon enough they'll be moved over in this full

  • styrofoam flat over to the other side when they're ready.

  • So this is kind of a conveyer belt system. They'll put them in here as babies and then

  • they'll harvest for morning or just move all these

  • down and then they continue to grow on a revolving system.

  • We're finally done with the tour, I'm heading our and I've had a great time, an experience

  • to share with you guys what they're doing here.

  • It's a really nice day here in Chicago today, it's actually a lot nicer outside

  • than it is inside. Once again that building has like 3 inches

  • of insulation on the walls after the brick and

  • there's insulation because its a meat packing place they kept it really cold so they're

  • doing some great work here, they have actually a

  • really large vision. Not growing so much stuff yet but hopefully

  • in the future they'll be growing a lot more stuff.

  • If you're in the Chicago area you might want to come by and do a tour of the plant.

  • See the long-term vision but also see some aquaponics going on in the basement.

  • This is definitely a unique place and I wish them the best in the future.

  • I definitely want to come back in about 5 years when they're all finished.

  • When they've got it all built out this place is going to be absolutely amazing.

  • I believe this is an excellent use for, or re-use of old industrial buildings here in

  • Chicago, and also around the world.

  • Once again my name is John Kohler with growingyourgreens.com, we'll see you next time and remember - keep

  • on growing.

This is John Kohler with growingyourgreens.com with another exciting episode for you today,

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