Subtitles section Play video Print subtitles The aviation sector is on the brink of a crisis. Its future is in limbo as the world moves towards decarbonisation. Planes are currently only responsible for 2-3% of the world's carbon dioxide emissions, but that's expected to rise to 25% by 2050. [1] Most major polluters have clear technology pathways to a cleaner future. The automotive industry has batteries and electric motors. The shipping industry has a range of potential alternative clean fuels to choose from. Our electrical grids are rapidly investing in solar and wind, and future nuclear energy projects are being researched intensively. There is still plenty of work to do, but the path ahead for these sectors has been surveyed and marked. However, the aviation industry has no clear way forward for replacing kerosene, and if the aviation sector can't find answers to this problem, it's projected that with the continued growth of passenger numbers and the expected decarbonisation across other industries, that it could represent as much as 25% of total world wide emissions by 2050. [1] To understand this problem, and the potential technologies we could see in the future, we first need to understand the current state of aviation fuel. Today, nearly all jet engines use kerosene, but internal combustion turbine engines are not actually that picky about the fuel they consume. Gas powered turbines power grids all over the world [2] , and many of them are being converted to run on bioethanol [3].Early jet engines were powered by mostly gasoline. If it burns hot and can be pumped into a combustion chamber, chances are it can drive a turbine. But, it's not quite so simple for a jet engine that flies and carries humans. There are two main types of jet fuel used for commercial aviation. Jet A and Jet A-1. Jet A is primarily used in the United States and Jet A-1 is used in the rest of the world. [4] So is this just another case of the United States insisting on being different because they are too stubborn to admit the rest of the world may just have a better system? In this case, no. The primary difference between the two is their freezing point, with Jet A-1 having a lower freezing point of -47 degrees versus Jet A at -40. For domestic flights within the US, Jet A's freezing point is just fine, but for colder climates, or colder international routes like those that fly over the arctic, a lower freezing point is needed to prevent the fuel from turning to wax. So, a lower freezing point is desirable, but it comes at a price. The United States uses Jet A because it is cheaper. To understand why, we need to understand how crude oil is refined. Crude oil is essentially just a blend of many different hydrocarbons, all with different carbon chain lengths. [5] We have short chain gas molecules like methane and butane, with 1-4 carbon atoms in each chain. Then we have longer gasoline molecules, with chain lengths between 5 and 10. While, kerosene molecules range from around 10 to 16. We can separate each fuel type from crude oil thanks to these chain lengths impacting the boiling point of each component, which allows us to separate them with fractional distillation. We simply heat the crude oil up and pump it into a distillation tower. The longer chain hydrocarbons liquify lower in the distillation tower, thanks to their lower boiling point, and when they do so, they are tapped off. The shorter chain molecules will remain gaseous and continue rising through the tower, but the tower gets gradually colder as it rises. Soon Kerosene will turn to liquid and be removed, then gasoline, and finally the lightest methane and butane gases rise right to the very top. So how does this explain Jet A-1's lower freezing point? Freezing points and boiling points are generally linked, so Jet A-1 can lower its freezing point by excluding hydrocarbons with longer chains, and therefore excludes lower boiling point molecules from the mix. Jet A, in comparison, is less picky about the freezing point and can take a larger cut of this distillate. Meaning, there is a broader percentage of the crude oil that can be included in Jet A, making it cheaper than Jet A-1. So, it makes perfect sense for a country like the United States, that doesn't need to worry too much about low temperatures, to manufacture a cheaper wider cut fuel for their domestic airline industry. So, these are our first two properties we need to consider when choosing a future aviation fuel: freezing point and cost. The freezing point issue rules out longer chain molecules like diesel. Diesel powered vehicles in Canada and Alaska actually have to cut their fuel with kerosene to prevent the fuel from freezing in the winter months. [6] This is the same reason a different jet fuel, Jet B, is used in parts of Canada and Alaska. It's also known as wide-cut fuel, which gets its name because it takes a much larger cut of the crude oil distillate, with a mix of 30% kerosene and 70% gasoline, giving it an even lower freezing point of -60. So if this wide-cut fuel can be used in engines, why isn't it used in all engines? Gasoline, thanks to it's shorter carbon chain lengths, is too volatile for general use in aviation. It's flash point is much lower than kerosene. Flash point is the lowest temperature vapors can form from a liquid to create an ignitable mixture in air. So low flash points make unintended explosions and fires much more likely, not something airports and planes are particularly fond of. The lower temperature of vaporization can also cause problems with vapor locks in plumbing. Where gas bubbles can form and cause blockages. This becomes an even larger issue for jet engines, as boiling points lower as pressures decrease at altitude. So gasoline is not a desirable jet fuel for general applications. The US Navy and US Airforce even use two different Kerosene grades for a similar reason. The U.S. Air Force uses JP-8 [1], which is similar to Jet A-1, but with the addition of corrosion inhibitors and anti-icing additives that are not required for the Jet A-1 standard. While the US Navy uses JP-5. The primary difference between the NAVY and Air Force fuels is that the navy fuel has a higher flash point. 60 degrees versus 38 degrees. This makes it much safer to handle during refueling operations on aircraft carriers, and makes explosions much less likely in the event of an attack. This was a constant worry during WW2 with the predominantly gasoline powered piston engines. Fuel fires were not a rare occurrence during the war. [7] This is the third property we need to consider: flash points. But we aren't done yet. We haven't even mentioned the most obvious. Energy content. The primary function of aviation turbine fuel is to power the aircraft. This is achieved by igniting the fuel, which releases heat, which raises the pressure, which causes air flow. To fulfill this role most effectively we want high energy content. We can measure the energy content of a fuel pretty easily. It's simply the heat released when a known quantity of the fuel is burned under specific conditions. There are two “quantity” measurements however. Energy per unit mass, measured in megajoules per kilogram, and energy per unit volume, measured in megajoules per liter. In general a dense fuel with a high volumetric energy content is desired, especially for military aircraft that always take off with their fuel tanks filled to the brim, so volumetric energy density is a more important metric. Commercial aircraft only fill their tanks with enough fuel to reach their destination, with a little extra in case of emergency, but volumetric energy density is still generally a better measurement. Let's add this to our shopping list, and start looking at potential alternative fuels. First, let's look at the numbers for our 4 main identified properties with a typical kerosene jet fuel. Cost, freezing point, flash point and volumetric energy density. These will be our measuring sticks for our alternative fuels. The first stop on our proverbial shopping trip is the biofuel aisle. We have a tonne of options to choose from here. In terms of production volumes, bioethanol and biodiesel are currently the most available biofuels. Ethanol is a short chain alcohol. Similar to the short chain hydrocarbons, it's freezing and flash point is quite low, minus 115 degrees celsius and 13 degrees respectively. [8] The low freezing point is useful, but the low flash point is a problem. This makes ethanol volatile, which makes it undesirable as a jet fuel. It's volumetric energy density is about 61% of kerosene, meaning range would be reduced if fuel tanks remained the same size. [9] Biodiesel suffers from the opposite problem to bioethanol because it's carbon chain lengths are much longer. As a result it's flash point is very high, between 98 and 150 degrees depending on the feedstock used, and as expected comes with a very high freezing point of about 1 degrees. This fuel would turn to wax in the fuel tanks. It's unusable. However, we can further process these biofuels to create fuels that are so similar to kerosene that they can even be used in current generation planes with very little modification. [10] Airbus began testing a fuel composed entirely of biofuel this year in an A350 powered by Rolls Royce XWB engines. [11] Testing the plane's performance and emissions using the fuel, which was manufactured be Neste. A company that manufactures biofuels from palm oil and waste oils, like cooking oil. Results of this test have not yet been published, but NASA has already published data from their own tests with a 50-50 fuel blend or traditional jet fuel and a similar plant oil derived biofuel. [12] Their tests showed, with only a 50-50 blend, that particulate emissions in the contrail were reduced by up to 70%. That's important, because those particulates have a much larger impact on earth's atmosphere than the carbon emissions. This is positive news, but these biofuels are a long way from being cost effective or even environmentally friendly to manufacture. The main challenges facing biofuels are scaling the feedstocks in an environmentally friendly way and cost. Waste oil products as feedstocks are fantastic and every country should be working on ways to collect waste products to feed this growing industry, but sourcing oil from the palm oil industry is obviously problematic, as the palm oil industry is driving the destruction of the Borneo rainforest. Sourcing enough feedstocks to completely replace fossil fuels in the aviation industry is going to be a massive problem to solve, and right now we have no answer. Cost is also a huge issue. Norway announced a 0.5% biofuel mandate for the aviation sector in 2019. [13] This is a tiny fraction of the total fuel used, but Scandavian Airlines has said that this 0.5% mandate will add an additional 3.3 million dollars in fuel costs a year. Making it 100%, assuming prices wouldn't rise with the extra demand, would cost 660 million dollars extra a year. That would Completely wipe out Scandinavian Airlines' 2019 profit of 84 million dollars. [14] So, these biofuels currently fail the cost metric, despite being suitable alternatives to kerosene. Even if we ignore the questionable environmental benefit of the feedstocks, the real issue here is the difficulty in scaling up feedstocks to meet demand. So, are there any other alternatives? Hydrogen is also being explored as a potential future fuel. Airbus has published several concept aircraft that could utilize hydrogen, because, unlike biofuels, hydrogen cannot be used in existing planes. This would require a complete overhaul of airlines plane inventories and would cost trillions over several years. Hydrogen's main advantage is that's feedstock is just water, and we are surrounded by water. However, hydrogen currently needs very pure fresh water to prevent corrosion to the electrodes that split the water apart during electrolysis. Researchers are working on ways to extend the life of these electrodes while preventing the salt ions, like chloride, that are found in seawater, from breaking down the electrodes. [15] The alternative is simply pairing the system with desalination process, but this would draw even more electricity for what is already a very expensive process. Hydrogen, right now, does not satisfy our cost requirement. But let's move forward with the expectation that we will have massive amounts of excess renewable energy looking for a home in the future and assume these costs will come down. Hydrogen has insanely good gravimetric energy density, at 120 MJ/kg. [16] Completely blowing kerosene out of the water at around 44 MJ/kg. However, hydrogen's volumetric energy density, the quantity we actually care about, is complete dog trash. The only way to get it to a reasonable number is by pressurizing it or making it cold, but even then it's volumetric energy density is terrible. At 700 bar, that's 700 times atmospheric pressure, hydrogen still only has a volumetric energy density of 5.6 MJ/L, compared jet fuels 38.3 MJ/L. [17] Pressurizing a fuel tank to 700 bar comes with its dangers, as repeated pressure