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  • - For more than 25 years,

  • there's been a medieval castle under construction in France.

  • The builders and designers here are using plans and techniques

  • that are as historically accurate to the 13th century as possible.

  • Guédelon Castle is experimental archeology and a tourist attraction.

  • The techniques rediscovered here,

  • they're now helping with the reconstruction of Notre Dame Cathedral.

  • But I'm here for one very specific piece of technology

  • that I'd never heard of,

  • and which to me feels like something

  • out of the anachronistic fiction of Astérix or the Flintstones.

  • It's called the treadmill crane

  • and it is a real thing from history.

  • Now I'm not an archeologist or a historian

  • so I'm going to let someone tell you about this place, and about this crane,

  • while I actually go and get some stone

  • and learn to power this thing.

  • - So when we say we're building a medieval castle,

  • of course we have to be very clear

  • about which period of the Middle Ages we're interested in.

  • So we've narrowed down our area of interest

  • to the 13th century.

  • To be even more precise, when we laid the first stone

  • we said it was the year 1228

  • and each year we move forward in history.

  • So this year on site, you are in the year of our lord 1253.

  • So in order to find out what technology was available at that time,

  • we have a number of different sources.

  • We use illuminated manuscripts, stained glass windows, financial records.

  • Of course we work with archeologists, art historians, and castellologists.

  • And so we've got all that information together

  • in order to decide how the castle should be built.

  • Sometimes we know how to do it,

  • sometimes these skills have never been lost,

  • others have been completely lost

  • and we have to then revive them from scratch.

  • The castle itself will be finished in about another 10 years.

  • So we're taking about 35 years in all to finish the castle

  • which is a really long time compared to the Middle Ages.

  • Because one of the reasons that we're building this castle

  • is to show the visiting public.

  • So half the time my colleagues are putting down their tools

  • in order to explain the work we're doing.

  • - So here we are at the single drum winch.

  • - Okay. So that needs to go up there.

  • - Yes. - Okay.

  • - We can provide the tower with those rocks, so we can build it.

  • - Okay.

  • - We might say that we're building a 13th century castle

  • but in terms of health and safety we're clearly in the 21st century.

  • So you will see anachronisms on site.

  • We have hard hats,

  • steel toe capped shoes, protective eyewear,

  • masks when we're working with the sandstone from the quarry.

  • All the scaffolding is heavily reinforced.

  • So obviously we're not trying to discover

  • how many people were killed or injured in the 13th century.

  • - So take care of your back.

  • - The castle that we're building here today

  • is the castle that would've belonged

  • to a low ranking local fairly modest nobleman.

  • This isn't a royal castle.

  • It's essentially being built as a private home

  • but there will be defensive elements within the castle.

  • There'll be a portcullis,

  • there'll be murder holes, arrow loops, crenelated walling.

  • And all of this even though there's very little chance

  • that the castle would've been attacked in the middle of the 13th century

  • these features are still in place. You never know.

  • - There's not any fancy modern pulleys or anything like that, it's just--

  • - No no, it just--

  • - Diameter of this versus diameter of this.

  • - Yes. It's like if you were making a effort of five flights of stairs.

  • So if you are walking 10 meters, it's one meter up.

  • - It's like a giant gear, basically.

  • - So we have a couple of single drummed cranes

  • and we also have a double drummed tread wheel winch.

  • And the advantage of that particular piece of machinery

  • is that it pivots through 360°.

  • So that allows us to hoist loads up from the quarry

  • and then spin the machinery around

  • and place it exactly where we need it on the masonry.

  • With the double drum winch

  • we can hoist somewhere in the region of 500 kilos,

  • that's 1,000lb in weight.

  • With a single drum winch,

  • well, there's one person working so it's half,

  • 250 kilos roughly.

  • - So I'm going to lift 200 kilos.

  • - With this one. - All right.

  • - 150, 200. - Okay.

  • - Safety is obviously paramount when we're using this machinery.

  • So we have someone who's responsible for applying the brakes.

  • It means that there's no danger

  • of spinning round like in a washing machine.

  • We have someone who's at the base, responsible for charging the cradle.

  • And then one person who is in charge of the whole operation

  • keeping an eye on how far the walkers still have to walk.

  • Because of course when you're in the machine

  • you can't necessarily see.

  • So it's a very carefully managed process.

  • This is a technology that goes back to Roman times

  • but which is being used in the 13th century in cathedral construction.

  • We know that they were in use

  • because there are a number of medieval cranes

  • that still exist in the roof timbers of cathedrals.

  • Canterbury Cathedral, for example, has a wonderful example of that.

  • - Are you going to be on the brake?

  • Does it have a brake? - Yes.

  • Look.

  • This is normal brake, you can see here.

  • - Yep, it's just friction on that, that...

  • - There's no evidence of a braking system on these medieval cranes.

  • For safety reasons we've included one, so that we can stop it if necessary.

  • Strictly speaking, if all is well, you just stop walking.

  • - Okay.

  • - Okay just go ahead and watch your head.

  • - All right.

  • And right now this won't move 'cause you're on the brake, so...

  • - You can look at fixed points, to help you.

  • - Yeah 'cause if I'm looking at this... - Yeah it will be Disneyland!

  • Are you ready? - Ready.

  • - Okay.

  • - Just walk? - Walk.

  • - Oh! Oh wow.

  • And look to the side.

  • If I look ahead... it gets really confusing.

  • Got to look that way, got to look that way.

  • Hey, but it's working! - Yeah, it's working.

  • - Oh you're right about that fixed point. - Yes.

  • - I looked forward for a bit and started getting dizzy.

  • I'm just walking up a steep hill.

  • There is some kind of feedback loop,

  • the faster I walk the faster it turns,

  • then the faster it pushes me back.

  • 'Cause of course I'm moving more.

  • But then I risk bashing my head into the axle behind me.

  • - So these machines are absolutely necessary in the construction process.

  • We couldn't build the castle at the rate we are without them.

  • We hoist somewhere in the region of three metric tonnes every day.

  • - There we go.

  • - Okay. - Okay.

  • - And stop!

  • Congratulations for your first medieval crane!

  • - Thank you.

  • I didn't expect quite the tourist applause there,

  • thank you very much.

  • - Always.

- For more than 25 years,

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