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  • on art director approved a small scale three D printed model of the figure before an industrial robotic arm sculpts the full size figure in phone booth.

  • Density of the phone allows for precise styling to achieve the highest possible level of detail in the sculpture.

  • On Artist enhances the details by hand, using sculpting tools toe at features such as the wrinkles of the skin liquid clay is them brushed on to seal the phone Clay needs to solidify.

  • Before the sculpture could be moulded, a figure finisher prepares a mixture of monomer and polymer commonly used to make acrylic teeth.

  • Theocratic mixture is poured into a mould of the raptors.

  • Jule once filled mold is placed in a vacuum chamber.

  • Theo Chambers lead is sealed while a pump lowers the pressure inside to force Ababa.

  • Lt's else of the mixture.

  • This'll process, similar to the one used in dentistry and dental prosthetics, makes an even and consistent casting for the sharp and strong, slightly curved velociraptor.

  • Frank's figure finisher separates the teeth by hand and uses a rotary grinder to remove any excess from around the base.

  • Thes acrylic teeth are an accurate reproduction of this prehistoric predators pearly whites teeth and now plays back into the job.

  • Joe holds 60 teeth each up to two and 1/2 centimeters long, teeth of then covered with flesh color dental acrylic to form the Raptor gums and palace.

  • Once the mold is filled, its place back in the vacuum chamber, where the gums and public your and harden plastics technician now prepares.

  • The fiberglass mold Chopper gun is used to cover the insides of the mold with flexible fiberglass strands, which take the shape of the month.

  • Strands are then brush with resin, which bonds them together.

  • Once the residents cured, the hard fiberglass shell retains the shape of the initial phone sculpture.

  • Shell is now cut at various articulation points to allow for a seamless movement of figure once it's fully assembled.

  • Shell is then given a coat of primer.

  • Shell will serve as a housing for the animatronic components, which will give life to the dinosaurs Long tail.

  • It's strong upper body and neck.

  • It's birdlike, had arm like front limbs on the powerful hind legs.

  • A liquid silicon rubber designed for makeup and special effects is used to make the dinosaur skin.

  • A tube is used to connect the shells.

  • Mold injection, port toe, high pressure injector.

  • The machine pumps silicon into the mold, but the pressure seven times greater than normal atmospheric pressure.

  • The silicon cures inside the mold for several hours, after which the tightly bolted shell could be open.

  • Silicon skin is inspected to ensure that there are no defects on that.

  • It reproduces the features and textures of the initial phone sculpture.

  • The skin is then removed from the inner shell for manual touch ups to be made.

  • Ensuring the fine details are absolutely precise is critical if the dinosaurs to be realistic enough, tohave the audience jumping out of their skin.

  • Any small strips of excess silicon known as flashing must be meticulously trimmed off to make clean, seamless joints and to enhance the realism of the skin.

  • Molded acrylic denture is now inserted into the skin of the lower jaw to ensure that it's fit is seamless.

  • Position and fit of the thermo formed eyeball is also check.

  • Character artist uses an airbrush toe of colors to the skin with silicon paint.

  • Multiple layers of paint add to the level of detail and realism.

  • The mechanical parts of the metal frame a known machine.

  • The model will require thousands of stainless steel and aluminium pieces to provide fluid.

  • Motion holds a board to allow bearings to be placed inside shifts.

  • Each piece is custom made to suit the specific job it's intended to carry out on electron ICS.

  • Engineer tests a control car cards like this one will control the motion of each animated components of the figure.

  • The card is connected to an oscillator tester to verify that each cylinder response accurately to the Elektronik import signal.

  • A computer program in the cards memory allows precise control of the cylinders.

  • Motion cylinders, actors muscles to create motion.

  • While the aluminium frame functions as the skeleton to support the movement models, many intricate parts can now be joined together to form a mechanical assembly.

  • Cylinders are connected to the metal frame.

  • Each cylinder is dedicated to a specific function in the mechanical assembly.

  • This cylinder activates a finger in the hand assembly and allows it to kill up with a smooth, seamless action.

  • Fingers are attached to the arm, which is bolted to the rest of the assembly at the elbow before claws are screwed to the tips of the fingers.

  • The model is gradually assembled on a test batch, one mechanical part at a time.

  • Pneumatic cylinders are powered using compressed there.

  • Val, for which is now open model, is now put through its paces to test the response of the hydraulic cylinders on the electronic components.

  • And if everything has evolved along, the right lines are finished.

  • Lhasa wrapped er is ready to roar into life, although I'm confident I could have run this one.

on art director approved a small scale three D printed model of the figure before an industrial robotic arm sculpts the full size figure in phone booth.

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