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Robert and Jarred, congratulations.
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You boys have made it into the final round of this Greek
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mythology inspired competition.
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Now when you came here, we had you make signature
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blades in your signature style.
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That's not going to happen at home.
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Instead, you'll be making this weapon from Greek mythology--
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the sword of Perseus.
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All right.
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And we'll see you in four days.
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Good luck.
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Good luck.
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Go get it.
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Hurry.
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She's a camera hog right there.
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So it's day 1.
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I'm getting ready to start making the sword of Perseus.
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I've never made a sword before.
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And now the first one I'm making is a sword from a god
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basically.
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So I'm going to have to do my best to please the--
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the Greek gods.
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I'm going with the 80CRV2.
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It's a good steel.
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It's tough.
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It holds a good edge.
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My main goal today is to get this thing forged to shape.
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For me, the most difficult part of forging the sword
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is getting the curves and the hourglass shape to it.
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I'm already getting kind of thin in the belly
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up here where I need it.
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So I'm kind of trying to avoid a pattern
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to get the blade too thin.
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It's taking a little longer than I--
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I'm wanting.
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But it's, uh-- it's still going--
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going good.
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ROBERT: It's day 1.
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I'm back in my home forge in Middleburgh, New York.
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I'm getting ready to start on the sword of Perseus.
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It's going to be a tricky sword to forge out, for sure.
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I'm going to try to make my blade out of Damascus.
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I've got 1084.
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I've got 15 and 20.
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I want to do a twisted Damascus and then
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cut that in half and sandwich it around some solid 1084.
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And when I grind down my edge profile,
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the edge will show the 1084 when it's etched.
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And I think it will really, really look pretty neat.
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The only time I have ever done twisted Damascus
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was with two people.
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And we'll see how this goes doing it with one person.
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No, there's no way.
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I'm not even going to bother with twisting.
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I'm just going to go for a random pattern Damascus,
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start working this billet and cut it, restack
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it, and forge weld again.
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JARRED: Go get it.
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Today, I'd like to get the blade profiled a little better,
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and heat treat it, and start working on the guard.
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So I'm getting ready to quench it.
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And as I heat the sword up for the quench--
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I have never done one this big, especially in my forge
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like this.
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It's a lot smaller.
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So I'm going to have to kind of go back and forth
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and move it in and out and get an even heat.
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I barely got the whole edge in there.
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Yeah, that's good.
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I'll take it.
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The heat treat's done.
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I'm going to start working on the guard.
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I'm going to use a Damascus, just because I want to do
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something a little different.
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Here we go.
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And I wanted to basically make things harder on myself.
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ROBERT: It's day 2.
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I got my billet with my 1084 core.
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And we're heading in the forge.
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The big thing today is going to be profiling my blade,
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getting everything forged out.
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I need to keep on schedule.
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And I need to get the heat treat today.
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I'm moving a ton of steel.
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I'm going from the press.
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I'm going to the anvil.
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And then bam--
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[beep]
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My press is down.
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It is going to put me really, really behind.
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I don't know what I'm going to do.
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[groans] Yeah, I got nothing.
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It's all arm from here on out.
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[hammering]
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The tang took a bit of time to get drawn out.
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And not having that press is costing me precious time.
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It's going to be a fight to the finish.
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It's the last day.
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And we got to get this thing finished up.
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I'm planning on starting off with the guard,
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and getting that thing done, and then
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starting working on that disk pommel and then the handle.
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The pommel's attached now.
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And the horseshoe guards are attached.
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I got to fit the wood basically in between the two.
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I wish I would've left the pommel off and done the wood
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first and then welded it on.
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But it's too late.
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And I've just got to kind of squeeze the stuff in there.
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It feels good to me.
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It's-- it's light.
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And it feels pretty balanced.
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I feel good about my sword.
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It's a home run.
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Hopefully, it's enough to where I can win the game.
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Girls, what do y'all think of daddy's sword?
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It will kill.
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It will kill.
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You got to say it louder.
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It will kill!
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[laughs]
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ROBERT: It's the start of day 4.
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Yesterday, the heat treat came out perfect.
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Yes.
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But I got a mountain of work to do.
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I'm exhausted.
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My back is killing me.
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My arm is sore.
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And I'm really just wishing that my press was working.
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I'm behind schedule.
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And I got a lot of make-up to do today.
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The handle assembly went great.
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And I've got my pins in.
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But it's a heavy sword.
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So the rest of my time is going to be
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hogging some more material off.
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My arms feel like they're about ready to fall off.
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The pattern looks amazing.
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My only regret is that I couldn't
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get more weight off of it.
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All right, bladesmiths, welcome to the kill test.
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Now, in Greek mythology, Perseus used his sword
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to decapitate Medusa and remove her head from her body
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to use it as a weapon.
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To that end, I will take your weapon.
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And it will help me deliver some killing
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slashes and blows to liberate her head from her body.
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Robert, you're up first.
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You ready for this?
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Yes, sir.
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[dramatic music]
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All right, Robert, let's talk about your sword here.
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I like the design that you have of Damascus in there.
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But it's so heavy.
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It's about five pounds over here.
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But the thing is it's so forward heavy.
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Most of the weight's up here.
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When I'm lifting this, I can feel
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all the stress right there.
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This is supposed to be meant to be a single-handed use weapon.
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Now, your edge is plenty sharp.
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It was easy to thrust and cut.
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And it will kill.
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All right, Jarred, your turn.
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Are you ready, sir?
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Yes, sir.
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[dramatic music]
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All right, Jarred, first up, you nailed the balance on this.
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It's a one-handed sword.
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And it's about three pounds lighter than your opponent's.
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Your edge is razor sharp.
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Every slash is deep.
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The thrust, no issues at all.
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And most importantly, sir, it will kill.
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JAY: All right, bladesmiths, we took Medusa's head
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during the kill test.
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Now the Kraken's turned to stone.
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So what I'm going to do is take your swords
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and beat them mercilessly into these stone Kraken heads.
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It's going to be brutal.
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And, Rob, you're up first.
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How are you feeling?
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A little nervous, but I'm ready.
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[dramatic music]
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Are you OK?
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Yeah, it bounced off the glove, didn't cut me.
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Well, that's that.
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My blade breaks.
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My heart breaks.
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But I am just so glad that it didn't hurt Jay.
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Well, a little bit of a problem here, Rob.
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On the tang, you can see a black spot.
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So that means you had a stress fracture there.
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And with the weight of this sword
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hitting those stone Kraken skulls,
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it was enough to allow that stress fracture to just
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continue all the way across.
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So the good part is that your edge held up--
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so good job on the Damascus.
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But it's kind of hard to swing a sword without a handle on it.
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WIL: Jarred, your blade still has to survive four strikes.
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Jay, let's get crack-a-lacking.
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[rock music]
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Jarred, your blade survived.
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Robert, unfortunately, your blade cannot continue to be
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tested in this competition.
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And for that reason, I have to ask
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you to please leave the forge.
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Come on forward, my friend.
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You killed the Medusa, though.
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ROBERT: It really sucks that it broke.
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But this whole experience has been great.
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And I'm just going to keep moving forward.
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I'm just going to keep getting better at what I do.
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It's a heartbreaker.
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But I'm really proud of what I did.
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Jarred, congratulations.
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The strength of your weapon has ensured
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that you are the Forged in Fire champion leaving this
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forge with a check for $10,000.
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Good job, brother. [applause]
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Awesome. Thank you.
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Thank you.
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How you feeling right now?
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Good.
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How about a smile or something?
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Yeah.
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All right, come on over and shake our hands, brother.
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- Thank you. - Good job, man.
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Good job.
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JARRED: I am the new Forged in Fire champion.
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That's something I never thought I'd say.
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I can't wait to get home, give my daughters the news,
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and take the $10,000 and take my family on a vacation somewhere.
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[symphonic metal music]