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This is John Kohler with growingyourgreens.com with another exciting episode for you today,
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we're here in Chicago and I noticed on the field trip we're at West 46 Street and Bishop.
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The plant. The plant is actually a place that grows food underground actually in the basement
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at present time, this is actually an old site of a meat packing plant so I think it's Peer
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meat packing, they used to basically pack meat,
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smoked meat all kinds of stuff. I never thought in my growing experience and
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my growing teaching and teaching people how to
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grow foods that I'd be coming to a meat packing plant especially an industrial meat packing
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plant at that. Anyways this building was built in the 1920s
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and then in about 2006 it was believed they were shut down through the USDA because
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it's a pretty old building. So because it was shut down it was available
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for sale then it was purchase and there was a lot of resources in that building that can
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be reused, it was a USDA certified facility for
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many years, including stainless steel and all kinds of different material on the inside
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as well it's also very well insulated. The guy that bought the building has real
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great goals for the building, he wants to basically
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turn this and make this a net-zero energy. So basically he wants to produce all the energy
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on-site with a special generator and a bio-gas digester.
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That's going to be really impressive once it all gets finished but right now they're
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going through their deconstruction and reconstruction of the building in to different areas.
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So there's going to be many different areas of the building, this is on a 3 acre site.
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The yard behind me you can see is going to be all raise bed and hoop house gardens and
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row crops in the future, they're going to add
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a green house on to part of the building. They're going to then rent out commercial
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kitchens to people and they're going to have other areas, breweries they're going to add
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and another area that's going to be for other companies growing hydroponically, growing
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in-doors. So I think this is a great vision, what I'm
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here today to do is to go on the tour that they give.
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They give the tour on certain days of the week, costs $10, you come see the place, the
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old meat packing plant. You get to see some of the work that they're
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doing but also get to see some aquaponics that
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are growing down in the basement. That's what I'm primarily interested in today
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aside from the goals that they're going to do
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that is amazing. They've got some stuff that they're growing
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and they're going to be growing hopefully a lot more really soon.
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Anyways, let's head in to the building and go on that tour.
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When you arrive for the tour whilst you're waiting for the tour to start, you'll be in
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this little area. In this area they have a whole bunch of the
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different plans and mock ups of how things are going to go in the different areas of
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the plant. This is actually the yard area which they
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hope to turn into basically vegetable buildings. With hoop houses to grow in the winter time.
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So the tour is about to start now, I'm not allowed to film on the tour but I'll come
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back at you and share with you the growth areas and some of the things about the tour
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that I learn here for fun. On the tour here you'll see many different
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areas of the plant or this old meat packing place.
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It can definitely be a little bit spooky in some of these areas.
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You'll hear about all the different plans and different things they're going to do with
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this old meat processing plant. Next let's head towards the light.
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[laughs] Let's head downstairs to see where they're
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actually growing some food on site. Let's head downstairs to find out what's happening
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down here now once again this is an old meat packing plant, there's many areas
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that are currently being refurbished, from its intended use.
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This billboard is actually quite cold, I'd probably use the word dank that I don't often
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use. Here's the door that leads to the aquaponic
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system. Aquaponics what that basically is it's a combination
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of agriculture and hydroponics. It's a system that actually works very nice,
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you can see it over there. They've got the main growth area there then
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they've got the fish up in here and the tank to settle out the wastes.
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I will look at that in a second but before that I want to show you guys over here
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I think they're using 2 different kinds of fish here, one of which is tilapia, this is
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just the fish down here showing what they look like, they like to hang out in the cover
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of the PVC. I guess when the tilapias are breeding they
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put the small baby fish in to a smaller aquarium here.
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Because if the tilapias are babies and they're not big enough they don't work properly
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in the system, they'll go down the drain or something weird.
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So there's some small ones in there and natural algae there in that fish tank.
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How this system works is based on fish, the fish produce waste and the waste is then filtered
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in this section and filtered waste goes over to feed the plants and then the clean water
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after the plants take out the nutrients go back
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over in to the fish, big fish tanks. These are actually probably about 300 gallons,
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approximately totes. You could find these totes on craigslist depending
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on where you live for about $100. They're just using these totes, they're already
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basically ready to go. All they need to do is cut off the tops of
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them and you can see here they've just cut out the top
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and put some PVC pipe and tubing in, hooked up to this network of piping to pump water
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through it. You can see all the fish down in there and
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there's a certain number of fish you're supposed to put per gallon of the tank,
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I'm not exactly sure how much that is. Looks like they're starting to feed the fish
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some of the greens they grew but the fish are attracted to the fish food.
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That's the one component that occurs really, fish food to feed the fish hopefully they
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hope to grow their own fish food and use some grains
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from the brewery that will be on site. This one has a smaller fish and over in this
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one some more fish as well. You can see they have just banks and banks
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on an elevated platform with banks and banks of tanks.
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So once again this one was the side with the fish and we can twist over to this side,
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this side is where they are actually filtering the water, so the water probably goes up
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into this top thing, then gravity feeds them in to this next layer where there is some
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kind of filtration media which we can't really
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see too well then it goes into here where the water
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is then filtered out, so all the solids remain in these tanks.
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The water goes into these pipes, these are the solid water pipes for fish tanks 1 & 2.
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You can see all the piping around here, they have little ramps over the piping and the
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piping then goes into this big large growing area
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and basically in this growing are there's just some
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simple rafts, this is some foam here that you can lift up and you can see all the roots
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there, because the roots are absorbing the nutrients
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from the water then they're growing all this and all this is arrivla, this is literally
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like pretty large, maybe 12 feet by about 36-40 feet long.
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All this arrivla growing here in the basement, need fluorescent tube lights.
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Now to me as an outdoor gardener, these plants look a little bit in anemic.
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They could be a little bit more darker green and they are curly.
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They're developing and working on this system, they strive to improve this system
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to get the healthiest plants possible and also make this system a system that is going
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to work and be sustainable in the long run.
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Because they are in the warehouse and in the basement they have some fans going to keep
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the air circulating, air circulation is very important
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to keep the pests and things like mold from latching on and growing.
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You can see this growing area is just built out of 2 by 4 and 4 by 4 posts and some plastics
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and plywood underneath. This is just basically a box with an open
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top and then they put some plastic in there and staple, they've nailed it down to make
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it water proof, with all the piping and what not.
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This is the water that is coming from the fish tanks.
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You can see in this one they're using some LED lights, that may look pretty interesting
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on the camera there, over in that area it looks
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like they've got some sinus or kale, some kind of
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other brassicas, things like arruvunal are growing really well.
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The LED lighting looks like it's doing a lot better than the fluorescent lighting, especially
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by the size of that dinosaur kale, it's probably pushing 2 feet tall right there.
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This is their seed storing area to produce this much arruvala they have to have lots
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of plants started, they're doing it right here
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under the LED lights now the LED lights are more efficient way of lighting.
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It's actually the GlowPanel lights, you can see here they're just seeding all this in
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I think a hydroton and coconut core mixture.
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These guys get started in here and then soon enough they'll be moved over in this full
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styrofoam flat over to the other side when they're ready.
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So this is kind of a conveyer belt system. They'll put them in here as babies and then
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they'll harvest for morning or just move all these
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down and then they continue to grow on a revolving system.
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We're finally done with the tour, I'm heading our and I've had a great time, an experience
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to share with you guys what they're doing here.
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It's a really nice day here in Chicago today, it's actually a lot nicer outside
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than it is inside. Once again that building has like 3 inches
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of insulation on the walls after the brick and
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there's insulation because its a meat packing place they kept it really cold so they're
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doing some great work here, they have actually a
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really large vision. Not growing so much stuff yet but hopefully
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in the future they'll be growing a lot more stuff.
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If you're in the Chicago area you might want to come by and do a tour of the plant.
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See the long-term vision but also see some aquaponics going on in the basement.
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This is definitely a unique place and I wish them the best in the future.
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I definitely want to come back in about 5 years when they're all finished.
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When they've got it all built out this place is going to be absolutely amazing.
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I believe this is an excellent use for, or re-use of old industrial buildings here in
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Chicago, and also around the world.
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Once again my name is John Kohler with growingyourgreens.com, we'll see you next time and remember - keep
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on growing.