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for the past few projects I have been
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working off a 2x6 workbench just laid
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over some sawhorses and while it does
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work it's a little bit frustrating not
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having a lot of surface area to work off
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of so this week I took the time and
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threw together a very quick but strong
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assembly table slash workbench stay
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tuned and I'll show you how I did it the
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body of the workbench is built
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completely from three sheets of plywood
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and if you're interested in building
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your own and I do have a set of plans
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that includes a full material list and
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cut list for you I started off by using
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my tracks all to break down the sheets
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of plywood into more manageable size
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pieces of course utilizing the cut list
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that I put together for the build then I
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used the table saw to rip all of the
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pieces down to the final dimensions I
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started off by assembling the legs of
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the workbench utilizing my super jaws to
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hold it in place
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while I was putting them together and
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just about everything on the workbench
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is glued and screwed together since this
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is an indoor project I stuck with pipe
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on original wood glue after getting the
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legs built I then glued and screwed the
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side panels into place this will not
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only connect the two legs together but
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it'll also enclose the sides giving me a
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small amount of area to use a storage it
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was my goal when building this workbench
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not only give myself a large usable work
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surface but also a place to store items
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that I most frequently used while
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building so the workbench will serve as
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a way to store these items until I have
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more time to deck out the walls of my
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shop to store these items after getting
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all of the bottom shelf supporting
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stretchers into place I cut down a sheet
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of plywood to make up the bottom shelf
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and set it into place while I'm setting
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that into place I want to say a big
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thank you to you peer bond plywood for
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sponsoring this project and supporting
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what I do here bond is a hardwood
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plywood that is sold at your local Home
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Depot so it's readily available the best
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part is is that it's very high quality
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plywood but at competitive prices
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so if you have a project coming up where
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you'd like to use a little bit higher of
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grade of plywood then definitely check
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out peer bond at your local Home Depot
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it's made right here in the US and they
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use it for Melda highest three solution
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in their manufacturing so it's even a
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little bit more environmental friendly
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at this point the bottom shelf is just
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test fitted into place and you can see
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when I stand on it that it has a little
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bit of bow and give to it this is
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completely taken out whenever I glue and
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screw it into place after getting that
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bottom shelf attached I moved up and
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repeated the process for attaching the
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stretchers that will support the top oh
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and here you can see as I walk across it
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just how much flex gluing and screwing
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it down took out when I was modeling
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this and Sketch up I was really thinking
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that it was gonna have some rot to it
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because of a long span distance however
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I was shocked at just how sturdy and
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unmoving it felt and the biggest
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contributor to the stability is the fact
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that I glued all the joints the top is
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made from a full sheet of plywood which
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will give me plenty of surface area to
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work on the only thing on this workbench
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I didn't glue is the top and that is so
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I can replace it easily in the future
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whenever it gets a little bit too
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destroyed I went in straight from the
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top and used a countersink bit to make
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sure that the screw heads wouldn't be
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proud of the table and get in my way
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when sliding things across the top from
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start to finish this only took me six
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hours to build and that is with filming
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slowing me down so if you're needing a
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workbench then definitely don't put it
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off as it's a very simple project to
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complete
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now I could have very well stopped here
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I had the top four working on the bottom
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for storing stuff on but I decided to
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take a little bit more time and build a
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few out ons to make it a little bit more
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functional a few projects back when I
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was building those outer Ron Duck chairs
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I was making a mental note of all of the
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things that I would have liked to have a
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storage solution for readily at hand and
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one of the biggest things was hardware
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storage so my first out on was to cut a
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few french cleats so that I could
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utilize some of these hardware storage
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bins that I made years ago these have
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just been tucked away in the box since I
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moved out of my shop in Fort Worth and
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it felt great to unbox them and finally
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put them to use again I'm attaching the
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French cleats directly to the side of
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the workbench and I already know that
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tons of you will comment that these will
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fill up with sawdust being out in the
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open and yes much like everything else
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in the wood shop they will get dusty
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however I've had these bins exposed on a
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rolling caddy in my previous shop and
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for me the amount of sawdust that gets
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inside them isn't bothersome enough to
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override the convenience of having them
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readily available so I still move
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forward with the decision of placing
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them directly out in the open on my
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workbench and on that note if you'd like
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to make your own bins and I do have a
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free set of plans on all three sizes
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that I felt before in the past
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moving on to drill storage I wanted
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someplace to store my drills that wasn't
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all the way across the shop and I
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thought about storing them under the
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overhang however if a drill has a bit in
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it and that won't be possible so instead
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I cut in two notches directly into the
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tabletop getting the idea from my
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current drill holder over on my French
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cleat system it was my original plan to
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drill a few of these in every corner of
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the top however I think I'll start with
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these two and see if one I actually end
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up using it and two if I even like it
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something else on my workbench wishlist
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what's a place to store speed squares
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it's so frustrating always looking
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around for where I left my speed square
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so I decided to make some very simple
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holders on every single corner of my
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workbench
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always have one within an arm's reach
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these are simple holders made from
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half-inch plywood better is hatch
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together in an L formation and then
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touch to the underside of every single
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corner improve to actually work I'm
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gonna try to get into the system of
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using it and then immediately putting it
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right back we'll see if that works
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continuing with hardware storage I made
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a few simple screw box holders I've made
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a few of these before and I can't stress
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how handy they are to have all of your
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boxes of screws in one location it's
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definitely worth the amount of time it
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takes to make one of these holders it's
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a great project to utilize some of the
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scraps laying around and of course you
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can attach it just about anywhere
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moving on to pencil and fit storage I
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didn't make anything for this one
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because Rockler already has a great
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solution for this called shot blocks
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it's a very lightweight organizer that
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you can hang on a wall pegboard or even
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set directly on top of your workbench I
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utilized the front bins for your bits
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and Tunsil sharpeners and then the top
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compartment for a pencil or even longer
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bit storage next up I made a few mallet
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holders even though I only have one
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mallet I made two holders and place them
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on opposite legs so that no matter which
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side of the workbench I'm working on I
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have a holder that I could throw it into
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going to the other side of the workbench
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I started off by drilling some holes for
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some tape storage i routed through my
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scrap bin and found some half inch
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dowels so I drilled some half inch holes
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and then stuck them directly in place
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simple enough the large area on this
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side was dedicated to storing my quick
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clamps I cut a small blog to hold some
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PVC off of the workbench just enough so
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that I could slip on a spring clamp and
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straddle that PVC you can see I use
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pocket holes in order to secure these
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two blocks to the workbench itself and
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mine does droop a little bit because of
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the weight of the spring clamps but the
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next time I go to the store I'm going to
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pick up some off red to slip into the
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PVC and this will take out that little
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bit of droop that the weight of the of
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the clamps creates for my quick clamps I
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stuck with simple and drilled a hole all
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the way through the workbench so that I
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can insert a dowel and have something to
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hang these clamps off of I made sure to
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keep the length of this dowel just
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under the length of the overhang of the
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workbench so that my leg wouldn't catch
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it house I'm walking around the
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workbench in my last shop I made a bench
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cookie dispenser and I could have sworn
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I threw it into a box however I couldn't
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find it so I simply made another one
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I grabbed some three inch PVC and cut it
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to the height of the amount of bench
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cookies that I have I used one of the
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bench cookies to mark its height on the
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PVC pipe so that I can cut in a slot at
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the bottom this will give me a grab
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point I can reach my hand in and pull
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one out I cut a three inch circle from
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some scrap wood then use type on thick
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and quick to glue the wood to the PVC
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and create a shelf at the bottom
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utilizing my superjaws to clamp it while
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that glue is setting up and then a
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countersink and a few screws to attach
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it to my actual workbench lid and you
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can see it works by pulling out a bench
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cookie at the bottom and then throwing
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it back onto the top whenever I'm done
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with it with that I think the size of
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the workbench are as decked out as I can
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get them I am NOT a fan of having
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drawers in a shop however I'm also not a
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fan of wasted space which is what all of
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this space at the bottom of the
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workbench is without drawers so next I
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put my attention into making a railing
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system so I could start building and
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attaching drawers I'm going with a
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wooden railing system and over sliders
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because sliders are expensive and with