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One of the most effective ways of convincing everybody you're crazy is to tell
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them you're going to build a boat out of cardboard.
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I got the idea of a cardboard boat from the Internet - I was looking
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for some cardboard projects and I found that people were building cardboard
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boats
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and usually they were building them to compete in races - there's cardboard boat races where
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you have a certain amount of time to build a boat
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and then you race it across a lake
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and whoever doesn't sink and gets there first wins
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and uh... since i was gonna put the effort in to building a boat and I
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wasn't really gonna put it in a competition
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my goal was to make something that was a little more durable so i took a few ideas from
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from certain plans and
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added a few ideas of my own to build something that's actually pretty
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durable. I've had it out
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on the water several times over the last two three years.
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This boat doesn't have any rigid materials like metal
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or plastic or wood
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it's made almost entirely out of cardboard
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as you can see, I also used some paint
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I used some varnish here on the bottom,
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I used some newspaper,
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and I hold it together with glue and tape.
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These duct tape patches you see here are not part of the original construction
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I found that duct tape is a quick way to patch a hole if you find
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a hole just before you're ready to put on the lake or something
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this is a quick way to make sure it doesn't leak
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typically if i have the time the best way to patch this would be to
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actually use varnish and
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a small piece of newspaper - give it several coats
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of varnish to seal it up.
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When I build this boat I started with one big piece of cardboard
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it was about eleven and a half feet long and about forty two inches wide
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and I found this piece of cardboard
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at the local appliance store. You'll find that
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appliance stores have lots of cardboard that they need to dispose of
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so that was a good resource for me you get the cardboard to build this.
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Now what I did with the big piece of cardboard is, I just laid it out
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and i folded up
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nine inches of each side all the way along
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to make the shape of the boat.
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now on the front and the back
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I had to cut
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along the corner of the bottom, the
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bottom part of the U
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then I folded in the sides
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and I cut off the extra
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there was a triangle of cardboard here and one over there that I cut off.
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On the front of the boat I did it just a little different than the back
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once I folded in those side pieces I also cut a wedge out of here
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that way the bottom would actually fold up a little bit
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that way it stays above the waves a little better as you're moving forward.
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Now any place where there were seems in the cardboard
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and here along the front of the boat would've been one of them
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I used this water activated paper tape
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to hold those pieces together.
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Basically with this tape all you do
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is get it wet - use a foam brush or something to brush
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just a little bit of water on there to moisten in the whole thing
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and then you put that on there
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and sticks very quickly and it sticks very well.
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You do have to be careful
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if you get too much water on here it doesn't stick too well. Don't actually
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dunk it in water before you put it on - I found that that
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doesn't work very well.
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Once I had the outer hull of the boat complete
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from that single sheet of cardboard
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then I had to make its sturdy. So to do that
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I simply
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laminated more and more sheets of
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cardboard on the sides and the bottom.
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And these peices weren't always real big - just as big as I could get. I made sure
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they were wedged in there tightly and made sure the other sheets fit tightly against
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it.
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And this process took time because what I had to do is take some Elmer's glue
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either wood glue or regular white blue
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and dilute it with water
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and then use a foam brush to just brush it over top
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the bottom of the boat
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and then I took a piece of cardboard put on top of that
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and then I'd have to take heavy objects and put it on top of that piece of
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cardboard
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to allow it to dry and to get sturdy.
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So obviously it took some time because I had to wait for it to dry and then I had to put
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another piece on
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and them maybe put a piece on the side,
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a piece toward the back and so forth.
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So it took a few days to get so
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pretty much all the boat - both
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the bottom and the sides
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were about four
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pieces of cardboard thick
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so at that point the boat
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became pretty sturdy.
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You can see right in the middle here there's something that looks like a beam
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and what I did with that is to just
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laminate a bunch of pieces of cardboard together,
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use that
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water activated paper tape to wrap it
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so it became
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a real sturdy beam, and almost felt like a 2x4
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except obviously it was lighter and not as strong
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and I put this clear from the front of the boat
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the back of the boat.
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The reason I did that is,
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if you actually look up a couple videos on cardboard boat races
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and you find the people that
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built little canoes or kayaks like this one you'll find that,
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as they ride in it, what would happen is their weight would push down
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and the water would push up on the ends and soon
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the boat would buckle in the middle
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that seemed to be a recurring problem that I saw.
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So the purpose of this is to keep that from happening
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and then as you noticed I used
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cardboard to make a seat here
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and again I used several
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pieces of cardboard
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laminated together to make the seat nice and sturdy
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but the seat is sitting right on this beam
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and so the idea there is when i'm sitting in there
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my weight is distributed along
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the whole bottom of the boat
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as long as this beam holds up
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and hopefully that'll keep it
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from buckling in the middle.
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To finish the inside of the boat I used that
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textured latex Dry Lock paint that you use in your basement to cover
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blocks with.
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This is designed to be water resistant
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and that texture makes so things don't get slippery when it gets wet on the
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inside of the boat.
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What I did to finish the boat is coat the entire outside with spar varnish
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and then I laid a piece of newspaper, just a single sheet
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over top of that and made sure I smooth out all the bubbles
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and of course that stuck fast to the wet varnish
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and then once that was dry I put yet another coat on and again put another
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piece of newspaper and I did that about six times.
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There was a layer of varnish, then a layer of newspaper, and so forth.
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and that makes a really tough coat - it kind of feels like plastic but it
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is just
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newspaper and varnish.
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If there's anything that isn't clear in this video or if you have questions
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about my cardboard boat, feel free to leave a comment.
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As always, thanks for watching, and I'll see you next time!